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What is Molded Neodymium Magnets ?

Molded neodymium magnet is a bonded NdFeB magnet manufactured by molding process. It combines NdFeB magnetic powder and binder, and is pressed and molded under pressure through a mold. Molded NdFeB magnets have the high magnetic energy product characteristics of NdFeB material, but can be formed into complex shapes due to the flexibility of the manufacturing process.


Manufacturing process for molded neodymium magnets:

Uses NdFeB magnetic powder mixed with a binder and molded under pressure through a die. The molding process does not require high temperature sintering like sintered neodymium magnets, so magnets with complex geometries can be produced. Molded magnets are usually isotropic, meaning they have the same magnetic properties in all directions.


Injection molded neodymium magnet radial rotor

Injection molded neodymium magnet radial rotor


Magnetic properties of molded neodymium magnets;

Molded neodymium magnets have higher magnetic properties than sintered NdFeB magnets due to the use of a binder, but are still superior to other types of bonded magnets (e.g. bonded ferrite). Among isotropic magnets, the maximum operating temperature of their magnetic properties is usually less than 160°C.


Molded NdFeB Shape and Size;

Shapes and sizes: Molded NdFeB magnets can be produced in complex shapes with precise dimensions, typically in the form of rings, hollow cylinders. Due to the flexibility of mold design, the molding process allows for high volume production for a wide range of customized shapes.


Typical applications of molded NdFeB;

All kinds of motors (such as servo motors, stepper motors, etc.).

Sensors

Magnetic couplers

Small motors in home appliances

Applications in the automotive industry

Computer hardware

Micromotors in medical equipment

and other instruments requiring magnetic properties


Above is some basic introduction about molded neodymium magnets, this kind of magnets provide a balanced solution in applications requiring high magnetic properties and complex geometries, relatively low cost, suitable for mass production, customers who need to buy are welcome to inquire.


Related Molded Neodymium Magnets Specifications;

Injection molded neodymium magnets

Bonded neodymium magnets

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